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Inevitably, forklift components will eventually wear out and need replacing. The alternative of acquiring brand new components can become costly so another idea is to purchase used components. This can save much cash in the end. It is a great idea to obtain used lift truck parts which have been reproduced. These components would guarantee that you are getting components which will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Broken or worn parts that are remanufactured are a cheaper answer as opposed to rebuilding. With rebuilding parts, just the parts that are broken or worn out get changed, which means that other wearable components can break down soon after purchase.
Remanufactured components are cleaned after being taken apart and have the unusable parts changed. This technique can provide the best assurance for used parts. All wearable components are replaced regardless of age or wear which is one more reason why reproduced components generally run so much better. Whatever part within the part is new and this offers much longer life to the second-hand part. Depending on the lift truck components which are being redone, the cleaning process and the complete remanufacturing process will differ.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Various engine parts like for example pistons, spark plugs, rings, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A complete inspection is performed so as to check for any cracks. Bearings, bushings and seals are all replaced. Usually, the replacement components utilized on transmission components meet OEM specifications.
Wearable parts
Some lift truck components like for example torque converters, the alternator, the water pump, steer axles and the starter could be quite serviceable after worn components are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card could also be reproduced with replacing all aged and worn out components. Unlike various forklift components the control card could only have the worn and aged components replaced.
OEM Specs
Components which are remanufactured have to be meticulously inspected upon reassembly to ensure they are in good condition prior to being sold. When purchasing these parts, it is a good idea to make certain that they have undergone all of the proper testing and inspections. On certain bigger parts like for instance transmissions, steer axles and engines, OEM specification replacement components must be used.
The lift truck dealer could guarantee that the components they have reproduced meet the OEM specifications. This will likewise ensure the parts meet industry standards. Many details go into remanufacturing used parts. This attention to detail provides more serviceability out of remanufactured components than the components that were only rebuilt.