Excavator Parts Maryland - Excavator machines are vital for finishing jobs on budget and on time. They are extremely efficient in moving and transporting heavy loads within minutes. Besides being utilized in construction, this equipment is popular in a variety of industries including bridge and road work, agriculture and landscaping. Also called diggers, 360-degree excavators and mechanical shovels, tracked models are sometimes referred to as trackhoes. Excavators can be equipped with numerous attachments to facilitate a range of jobs including grading and landscaping, demolition with a cutter, breaker and hydraulic saw attachments, material handling, river dredging, forestry, construction, open-pit mining, regular mining, driving piles when working with a pile driver, digging holes, foundations and trenches, snow removal with snowplow and snowblower attachments, drilling for rock blasting and footings with hydraulic auger attachment or drill, mulching for forestry and more.
An excavator is a type of heavy construction equipment that is comprised of specific parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is situated on top of an undercarriage that has tracks or wheels. Excavators have evolved from steam shovels of yesteryear. The hydraulic excavating models rely on hydraulic fluid to finish all movement and functions. The linear actuation on the hydraulic cylinders makes them differ from cable-operated excavators that rely on winches or steel ropes.
Excavator Models
There are numerous sizes and models when it comes to hydraulic excavators. Compact and tiny models weigh in around two thousand pounds. The largest models conversely fall into the two million pound category.
Modern hydraulic excavators rely on engine power to operate three hydraulic pumps as opposed to mechanical drivetrain operations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. The third low-pressure pump supplies power for pilot control of the spool valves. This design offers less required physical effort for operating the controls. The three excavator pumps typically consist of a gear pump and two variable displacement piston pumps. These three pumps can be found in the excavator in numerous configurations depending on different manufacturer models.
The House and the Undercarriage
The house and the undercarriage make up the two main portions of the machine. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. A center pin connects the undercarriage to the house. High-pressure oils are supplied to the tracks on the hydraulic motor via a pin axis found on the hydraulic swivel. This setup enables the machine to traverse 360 degrees freely.
The house is attached to the main boom and various configurations are available. Mono booms are among the most common. This type features zero movement besides straight up and down. The knuckle boom enables the machine to move right and left in line. There is a hinge option located at the booms’ base to let it pivot up to 180 degrees independently to the house, usually on available on compact excavators. There are triple articulated booms available on specific machines.
At the end of the boom, the stick or dipper arm is located. This apparatus provides the required digging force to drag the bucket through the ground. The stick length is optional depending on if reach or breakout power is needed. Shorter stick models are often utilized for breakout power jobs while longer stick models are used to complete extensive reach situations. A bucket is typically attached to the end of the stick. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General-purpose bucket designs commonly are used to break up hard ground and difficult rocks, with their side cutters and hardened teeth that are typically smaller and stronger. There are many different buckets of varying sizes for different applications. Numerous attachments can be used for ripping, lifting, cutting, boring, crushing, and more.
Before the 1990s, the excavating machines were outfitted with a conventional counterweight that was located at the back of the equipment. This design enabled the machine to conquer more digging force and lifting capacity. As one can imagine, this became cumbersome when working within confined spaces. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces.
The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Some models have switches that enable the operator to choose which configuration they prefer.
Hydraulic excavator jobs have surpassed bucket and excavation tasks. There are many hydraulic-powered excavator attachments including a breaker, a grapple and an auger. Some models come with a quick coupler feature to increase efficiency while simplifying the attachment mounting process. Excavators commonly work alongside bulldozers and loaders. The majority of medium and compact sized wheeled models have a dozer blade or a backfill blade. This horizontal blade attaches to the undercarriage. It is used for pushing and leveling material back into a hole.
8 Main Excavator Types
• Long Reach
• Backhoe
• Suction
• Steam Shovel
• Bucket Wheel
• Skid Steer
• Dragline
• Crawler
Steam Shovel
One of the first kinds of excavators were steam shovels. They utilized steam energy back in the day, while current models rely on diesel or electric motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This design allows the operator to push dirt away from the unit instead of pulling the earth towards it. Steam shovels are used for digging around objects that may interfere with a typical backhoe.
Backhoe
One of the most well-known types of excavators is backhoes. Backhoes contain a large bucket that extends from a boom or an arm and a wheeled track base. The bucket faces the operator cab and enables the operator to scoop earth toward the equipment. These machines come in multiple sizes including compact residential models suitable for backyard applications up to heavy-duty versions used in bridge building and dredging waterways. The more compact units are ideal for accessing smaller spaces and this offers a 200-degree swiveling range for digging close to the machine.
Dragline Excavator
Dragline excavators are designed similarly to a backhoe and include numerous lines and cables to support the bucket pulling motion. The dragline allows operators to reach farther and dig deeper in comparison to a regular backhoe. The cable and booms let users work over wet or unstable ground and in difficult locations unattainable by regular models.
Skid Steer Excavators
Skid steers are designed with their booms and buckets facing away from the operator. This engineering enables attachments to reach over the cab instead of around the cab. Skid steers are excellent in narrow areas and can easily negotiate tight turns thanks to this specific design. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space.
Suction Excavator
The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is transferred back to the truck. This machine makes it safer to dig around underground pipes and equipment compared to regular backhoes.
Crawler Excavators
Crawlers run on two tracks and not wheels. They are popular in the mining and construction industries. Also called compact excavators, these machines rely on hydraulic power components to lift heavy soil and debris. The chain wheel configuration allows the machine to traverse down hills with less risk, making them an ideal candidate for hilly locations and tricky terrain. Crawlers are slower in comparison to other models but offer better stability, flexibility and balance.
Long Reach Excavators
The long reach model features longer arm and boom options. They are ideal for hard-to-reach areas. The extendable arm offers more than 100 feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting.
Bucket Wheel Excavator
Bucket-wheel excavators have a sizeable front wheel that has built-in shovels and buckets. As the wheel rotates, rocks and dirt are scooped up in the buckets. Items are transferred onto a conveyor belt that functions as an important part of the machine. The belt transports the material into a bin that depending on the model, could be a part of the machine or separate.